1. APQP development from scratch to final submission. 2. Development of PFMEA as per AIAG+VDA and as per AIAG 4th manual. 3. Process study and implementation of new technologies available in other countries and competitors. 4. RFQ & RFI preparation and supplier discussion to convey our requirements. 5. Project Handling for Capex. 6. Customer Handling 8. Tool and fixture design as per requirement on Auto CAD and Solid works.

(1 year 9 months) 1. Project management. 2. BOM prepration. 3. Time and motion study. 4. Design of Gauge and Fixtures on AutoCAD & Solidworks. 5. Implementation of lean toos. 6. APQP FMEA PPAP SPC MSA. 7. Cycle time reduction on VMC. 8. Cutting Tools Optimisation for better performance.

(1 year 6 months) • Responsible for defect reduction and Yield improvement on Plastic injection molding line. • Mold Validation as per part. requirements for new project & new mold. • Implementation of Lean tools on shop floor. • Process flow designing & process documents preparation. • Capacity calculation & OEE Improvement. • Responsible defect analysis on injection molding & painting process and reduction in defects PPM. • Work Measurement with MOST Analysis • PFMEA with process & QCP Updating. • Assembly line balancing removal of bottlenecks. • Product requirement sheet preparation for capital investment plan (CAPEX). • Product feasibility study as per customer requirements. • Cost reduction through VAVE (RM Cost, Manpower, and Tool Modification). • Layout planning and making in AutoCAD. • Handling Customer audit & Closer of NC’s observed during this audit. • Making KAIZEN,5S&Poka Yoke implementation. • Working for TPM implementation on shop floor. • Making SOP for all process.

(1 year 10 months) • APQP, PPAP & FMEA preparation with CFT. • RFQ Handling & BOM Preparation. • Implementation of Lean tools. • Process flow designing & process documents preparation. • Designing of Gauge, Fixture and modification for productivity improvement in Solid Works. • Machine Cycle Time reduction. • Handling of customer audit and third party audit (IATF, VSA, VDA). • Product feasibility study as per customer requirements. • Cost reduction through VAVE (RM Cost, Manpower, and Tool Modification). • Layout planning and making in AutoCAD. • Machine Setting of wire extruder and Nozzle setting according to size. • Making KAIZEN,5S&Poka Yoke implementation

• Designing of gauge & VMC fixture as per part requirements. • Setting & Programming on VMC Machine. • APQP, PPAP & FMEA. • Preparation of BOM. • Handling of Customer Audit & Internal Audit & Closer of NC’s & Their Closure. • Making Operational instruction & Control Method to reach Quality product. • Cost reduction through VAVE. • Making KAIZEN,5S&Poka Yoke implementation. • Closure of CAPA (Customer Compliant). • Review of PFMEA with CFT. • Documents preparation as per requirements of IATF, VSA & VDA. • Work in SAP on Development Module (BOM, PR, Material Request etc.) • Supplier Audit & Supplier Development. • IMDS Filling as per MTC & ROHS.