ABHINAV JAIN
、
MaleProject Manager/SupervisorLive in MalaysiaNationality India
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Work experience
TECHNICAL PROJECT MANAGER
Class A (Banshing Group)
2023.03-Current(2 years)
• Managing 3 New Product Introduction (NPI) projects starting from Initial
Quotation to successful Mass Production.
• Lead Tooling, Molding, Painting, CNC, Automation and Assembly line,
process setup and qualification.
• Direct customer interactions to address technical issues.
• Lead cross-functional teams to troubleshoot technical issues and optimize
manufacturing processes for efficiency and quality.
• Provide technical expertise and guidance to new TPM, engineers and
technicians, supporting their professional development and growth.
• Responsible for creation of documents such PFMEA, Flow charts, 8D, DFM,
DFA, DOE, IQ, OQ, PQ, WI etc.
• Lead production build such as EVT, DVT, PVT and MP.
• Work with suppliers for the creation of Jigs, Fixtures and qualification of other
Purchased Parts.
• Work with the Quality team to define product validation testing and other
checking fixtures.
• Serve as the department head in the absence of my supervisor, exercising
decision-making authority and guiding the team to achieve departmental
goals.
SKILLS
PROJECT MANAGER
Tata Electronics Pvt Ltd
2021.01-2023.01(2 years)
Manufacturing Processes
Assembly Processes
Automation
Geometric Dimensioning and
Tolerancing
Plastic Injection Tooling and
Molding
Welding Process (USW, Spot,Heat Stake)
CNC Machining
Technical Documentation
Design Verification and
Product Validation
New Product Development
Lean Six Sigma
Methodologies
Technical Project Management
Communication and
Leadership
Product Design
Failure Mode And Effects
Analysis (FMEA)
PPAP (Production PartApproval Process)
Statistical Process Control
Project Management
Cross-Functional
Collaboration
Budgeting and Cost Control
Project Schedule Management
Project Budget Management
Project Risk Management
Supplier Management
Customer Interface
Team Management
Cost Negotiation
Resource Allocation
Continuous Improvement
ISO Standards
Process Layout
AutoCad
• Accountable for end to end execution and delivery of multiple projects from
Quote to Start of Production.
• Directly interfaced with customers and suppliers for project needs.
• Manage NRE & Capex investment.
• Manage entire product developments covering People, Product, Process,
Parts, Tools, Machinery, etc. are developed on time within budgeted cost
estimates.
• Collaborated with multiple teams to ensure project requirements.
• Provided efficient problem-solving for project-related issues.
• Review Risks, Issues and Opportunities for timely action.
• Involve key stakeholders to ensure mitigation and contingency plans for
associated risks and associated impacts.
• Control ECN and ECR from customer and internal and make sure
implemented on time.
• Mentored other project managers on their projects.
MANUFACTURING MANAGER
Quasar
2019.01-2020.01(a year)
• Lead the design, development and implementation of advanced
manufacturing solutions.
• Ensure technical readiness for product ramp, acting as technical lead/advisor
to product managers.
• Work with the design engineering to identify and escalate manufacturing
challenges by enforcing DFM and DFA principles.
• Lead improvement initiatives of value engineering and innovative
manufacturing solutions for overall cost cut down.
• Lead outsourced machines and advanced technology production/build-up.
• Drive process setup and improvements at NPI stage.
• Assessment of mass production technical capabilities.
• Provide guidance and support to engineering technical issues and product
development.
• Lead localization and qualification of the products parts.
• Lead a team of engineers for above duties.
MANAGER, TECHNICAL PROJECT MANAGEMENT
Flex
2015.01-2019.01(4 years)
Electronics industry.
• Lead the tooling (Plastic & Silicone), assembly, fixture and process
development to plan and coordinate tools, equipment and fixtures
sourcing/manufacturing, installation and validation.
• Act as the main Customer Interface from the start of the project for all the
technical matter of the project and determination of gaps and requirements
from stakeholders in relation to the technical need of the products.
• Lead cross functional team in China / USA / Europe/ India on
communication/support to customer and manage Zhuhai factory from NPI
sample design, validation to Mass Production.
• Work in parallel with site and global program team to align the NPI
localization project charter with the overall NPI project goals, objective and
timeline.
• Drive Engineering Team (PD, ME, EE, Acoustics, Testing, QA, Process,Tooling, Molding, Decoration, REL, Quotation, Packaging) on POC (Proof of
concept) design, DFM (Design for Manufacturing) finalization, DFA (Designfor assembly), PFMEA, sample production, performance improvement,
design lock down and conclude to MP solution.
• Work on the technical schedule from Concept to ramped MP and ensure the
right technical resources are assigned according to the schedule.
• Interact with all technical resources for schedule, action plans and tracking &
timely initiate, lead and track all its needed for manufacturing processes.
• Resolving NPI Projects technical & Operational issues w.r.t process flow,
product design, fixture design and material right from concept phase to mass
production.
• Release work instructions for NPI build use and ensure the process/product
conformance accordingly.
• Lead and drive the team in accordance to the closure of open action items.
• Data Collection Analysis and use for driving corrective actions.
• Executing Lean methodology-based projects using six sigma and Kaizen
tools.
LINK
Linkedin:
http://www.linkedin.com/in/abhina
v-iain-ai-pmp®-1727757b
LANGUAGES
English
Hindi
PERSONAL
D E TAILS
Nationality
Indian
PROJECT MANAGER/TEST LAB MANAGER
CT
2013.01-2015.01(2 years)
Marital status
Married
• Responsible for managing two air-vents projects for the Client Skoda from
initial design concept till approval of the mass production.
• Responsible for the development of the Products, Injection Molds (Plasticand Silicone), manufacturing process and Fixtures according to customer
specifications.
• Work allocation to the respective department and hold meetings with the
customer (Europe based), in-house departments and suppliers for all the
issues and regular updates.
• Prepare Production Part Approval Process's (PPAP) documentation and
ePPAP submission to the customer.
• Organizing, planning and executing NPI development builds, ensuring
products meet cost, quality and timeline targets before transitioning to Mass
production.
• Quality checks through inspection, testing, dimensional measurements and
engineering changes to ensure parts are ready and functional as per the
project specifications.
• Lead continuous improvements and cost reduction activities.Responsible for
planning and managing all the test undergoing in each project at CT
Automotive group.
• Management of test lab, Test engineers (group of 6 engineers), audits (ISO:17025 and Customer's audits), equipment's, documents, suppliers and staffs.
• Prepare test quotations, Design Verification/Product Validation (DVP&R) test
plan and test reports for every project.
• Design and development of the existing and new fixtures and other in-house
equipment's required for the testing to improve the test quality and to reduce
cost and time.
• Responsible for all the testing-based client's audits, issues, queries and
updates.
• Assist Research & Development team in the product development through
product failure analysis and quality assurance.
• Coordinate with supplier and customer for UL, FDA and other certification as
required in a project.
MANUFACTURING DEVELOPMENT ENGINEER
CT-Automotive
2012.01-2012.01
• Responsible for the optimization, maintenance and smooth running of the
manufacturing processes.
• Understanding the Customer's manufacturing requirements and providing
solutions to the customer's/project manager for the predefined manufacturing
problems.
• Investigating quality issues based on manufacturing process and providing
engineering solutions.
• Organizing run @ rate for mass production approval at final stage of pre-
production.
• Constantly monitoring the manufacturing processes as per the plan
scheduled and organising for periodically maintenance of the equipment's.
• Research, design and proposal of the new equipment's and automation
concept for the improvement of existing and new manufacturing related tasks
whilst training new emerging engineers.
• Responsible for carrying out the tasks as per assigned by the Engineering
Director.
STORE MANAGER
Subway Shop
2010.01-2012.01(2 years)
• Responsible for the management of various operations in the store such as
the Inventory, budget, handling of the Customers, scheduling and other store
related activities as per assigned by the management.
Educational experience
The University of Nottingham united kingdom
Mechanical engineering
2008.01-2011.01(3 years)
Pune University, India
Production Engineering
2006.01-2009.01(3 years)
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