George Lai Weng Keei
Male36 y/oProduction Operation ManagementLive in MalaysiaNationality Malaysia
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Summary
4 years of working experience in Jabil Guangzhou from 2018 to 2022 as Assistant Engineering Manager, managing a team of engineers for automotive business units. I was a Senior Maintenance Engineer in Robert Bosch Malaysia handling SMT equipment and processes. Skilled in Event Photography, Photography, Matlab, Microsoft Excel, and Microsoft Word. Strong operations professional with a Bachelor of Manufacturing Engineering focused in Robotics & Automation from Universiti Teknikal Malaysia Melaka.
Work experience
Industrial Engineering Manager
Jabil Circuit (Batu Kawan) Limited
2022.11-Current(2 years)
Manage a team of product engineers for High Level Assembly (HLA) processes;
Improve the line balancing of the assembly lines for better efficiency and higher output;
Perform headcount sizing improvement every quarterly during forecast analysis;
Equipment spare parts cost management and maintenance owner as Lead Engineering Team;
Tackle quality issues induced from manual processes by introducing automation solution;
Oversee daily operations in engineering team including process quality improvement;
Quick decision-making role to ensure production downtimes are kept to the minimum;
Work closely together with Automation Functional Team to introduce automation solution replacing repetitive manual assembly tasks for higher efficiency;
Managing Smart Home appliance on Dyson workcell for HLA process and quality control in 2023;
Managing Motorola for HLA process and quality control in 2023;
Assistant Manufacturing Engineering Manager
Jabil Circuit (Guangzhou) Limited
2018.12-2022.11(4 years)
Day to day manufacturing operation management on shopfloor for process quality improvement, effective manufacturing performance;
Work with cross functional team (Quality, Production, Planning, SQE) to ensure manufacturing performance to achieve on time delivery with right quality and quantity;
Quarterly business forecast analysis within operation workcell for budgetary machine expenses and new CAPEX allocations;
Drive for continuous improvement in manufacturing productivity, operation cost saving projects and early engagement for Value Added, Value Engineering (VAVE) DFM analysis with Global DFX team;
Explore and research into Industrial Revolution 4.0 (IR4.0) with insights from famous consultancy firms (McKinsey and Deloitte);
Utilizing the Quality Improvement Tool sets (PDCA, pFMEA, Process Mapping, Lean Manufacturing, TPM) for continuous shopfloor effectiveness improvement management;
Involve in Automation Solution DFAA and DFM review inclusive of production floor layout design impact analysis and project schedule execution tracker;
Review and qualify standard documentations before locking in Document Control Center (DCC) system for overall implementation;
Equipment spare parts cost management and maintenance owner for Manufacturing Engineering Team;
Managed 2 automotive accounts for Manufacturing Engineering team (Valeo – 2018 until 2021) and (United Automotive Team - 2021 until 2022).
Senior Maintenance Engineer
Robert Bosch (Malaysia)
2016.02-2018.06(2 years)
Schedule planning on the SMT preventive maintenance (weekly, bi-weekly, monthly, half yearly and yearly basis);
Planning and execution of the configuration on SMT layout shifting including machines movement, machines leveling, and machines capability result;
SMT printing machine setup, servicing and initiate new working instruction on preventive maintenance to be carried out by the technicians;
SMT glue dispensing machine setup, involved hands on practically on the valve servicing method and to create a systematic method of working instruction;
ASYS Laser Machine setup, programming on laser marking and preventive maintenance guideline setup;
Panasonic Feeder preventive maintenance setup on the method of troubleshooting and servicing work instruction;
Troubleshooting on machines and to come up with short term and long term preventive maintenance plan to ensure all the machines to be on tip top condition;
Involvement and full participation in Systematic Problem Solving Improvement such as Statistical Process Control (SPC), 8D problem solving methodology and Fault Tree Analysis (FTA).
Industrial Engineer I
Jabil Circuit Sdn. Bhd.
2013.10-2016.01(2 years)
Carry out improvement project using cycle time application;
Involve in kaizen of space saving in production layout;
Perform monthly small tools (Metcal Soldering Iron, JBC Hot Air and Ionizer) Preventive Maintenance (PM);
Carry out half-yearly PCBA trolley PM and quarterly small tools (smoke absorber, 10X microscope and magnifying lamp) PM;
Maintain and update the PM triggering system (API Pro & customized Trolley Management e-System);
Take part in internal audits to ensure related processes are comply to the conformance standard;
Setup the Automated Guided Vehicle (AGV) in the production area and sustain the performance by quarterly PM.
Equipment Engineer I
Plexus Manufacturing
2012.11-2013.10(a year)
Perform weekly machine utilization analysis and report;
Maintain systematically all the SMT equipment master list and preventive maintenance master list;
Carry out SMT machine repair activities during machine down time period;
Responsible for PCBA and equipment assembly processes;
Develop training program for technicians and operators to perform assembly processes.
Educational experience
Universiti Teknikal Malaysia Melaka
Bachelor of Manufacturing Engineering (Robotics & Automation)
2008.09-2012.07(4 years)
Languages
Malay
Native
Chinese (Cantonese)
Proficient
Chinese (Mandarin)
Proficient
English
Proficient
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